Qualitas

In this blog we will discuss about  " Seal Integrity Inspection of Tetrapaks Using Al-Based Machine Vision Systems " CLIENT/INDUSTRY BACKGROUND The company commenced in the year 1950. It has provided filling solutions to multiple giant market players. In the year 2020, the company produced 67.7 million U.S. dollars. CLIENT’S PROBLEMS There is currently no inspection automation in place at the filling line of the tetrapaks to check the integrity of the seals. Due to this invisible leaks remain undetected. PROBLEM IMPLICATIONS Liquid spills/leakage leading to increased wastage of the material. Contamination of the food may occur which can be a serious issue. CLIENT REQUIREMENTS Automate the leak inspection on the tetrapaks to ensure the prevention of contamination and spills/leakage. In order to meet ROI goals, the client is looking for an economical solution. CURRENT PROCESS With the help of the induction heat, the tetrapaks are sealed. After the filling station, approx. 20 op

In  this we will discuss about " Verifying Alignment of The Moving Cars For coke Charging And Quencing " HOW DOES THE REAL SCENARIO LOOK LIKE? In the process of coke production, the coke is charged into the oven using a charging car. The oven is closed after feeding the coal into the oven. The walls of the oven are covered with refractories to withstand 1000 degrees of temperature. The coke is taken out of the oven by pushing it out from the oven to collect in the quenching car. In this scenario, the charging car is used for the pushing of the coke instead of a pusher. For the collection of coke, at the time of pushing the quenching and the pushing car has to be aligned with the same oven. CLIENT REQUIREMENTS To ensure the moving car correctly stops in alignment with the oven that is ready for pushing out the coke for quenching. WHAT IS THE OBJECTIVE? To prevent endangering the life of the human operators working in the process of coke production. Machine vision would not onl

Improve Inspection Accuracy Of Bearings With AI-Powered Vision System Below in this blog we are discussing “ Improve inspection accuracy of bearings with Al-Powered Vision System”? Overview For this situation, the customer has a dream framework introduced in the investigation station and sent 3-4 investigators toward the stopping point to approve the outcomes. The assessment exactness is lower than acknowledged and consequently a dream framework is needed to further develop it. Customer Requirements : There are two significant prerequisites - To examine course external body with an exactness of 99-100% with the assistance of a mechanized vision framework controlled with AI To make the investigation interaction autonomous of manual examination to save time and assets. How Is The Problem Being Addressed Currently? Heading that are coming at the assessment station through a moving transport line. At the assessment station, machine vision is sent to distinguish the blemished course and rej

Below in this blog we are discussing " What Are The Considerations Of How Vision Inspection Can Be Applied For Parts With Complex And Varying Geometries "?   Artificial Intelligence has found useful applications in every possible domain, and manufacturing is also on that list. Automation in manufacturing makes it faster, cheaper, and more accurate. A large part of the manufacturing process involves inspection of various objects to ensure proper build. Looking for errors traditionally used to be a manual process. A worker had to look at individual objects and check for any missing elements in them. Such analysis was slow and time-consuming. However, no compromise could be made in this process as quality control is an important parameter in manufacturing and has severe consequences if it is not followed per the book. AI has been an integral part of improving this process. What is Machine Vision? Machine vision is the ability of a machine to capture images and analyze them so th

  Introduction to Manufacturing Ops In simple words, a manufacturing operation is a process in which materials are changed, converted, or transformed onto a new state or form. Manufacturing Ops deals with the smooth functioning of such processes. In today’s fiercely competitive space, where supply outstrips deman d  for a lot of products, an enterprise’s manufacturing segment can prove to be a significant differentiating factor. Ensuring that you have effective processes in place across the manufacturing operations can enhance your organization’s ability to satisfy consumer demand, release products into the market, and your ability to improve your manufacturing operations. But how can we do that? Let’s find out. Stages of Manufacturing Ops Manufacturing operations can be segmented into the following: Production planning Production planning works closely with the procurement and material management functions. It ensures that the raw materials and other perquisites are prepared for the p